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FeCrAl Heating Coil | Long-Life Resistance Wire for Toasters and Ovens

  • Toasters and electric ovens

  • Electric grills and air fryers

  • Convection ovens and industrial baking equipment

  • Laboratory heating equipment

  • Compact home appliances requiring precision heating

  • Specialty electric heating devices in restaurants and commercial kitchens

0Cr15Al5/1Cr13Al4/0Cr21Al4/0Cr19Al3/0Cr21Al6/0Cr23Al5/0Cr25Al5/0Cr21Al6Nb/0Cr27Al7Mo2

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FeCrAl Heating Coil | Long-Life Resistance Wire for Toasters and Ovens
FeCrAl Heating Coil | Long-Life Resistance Wire for Toasters and Ovens
Product Detail

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FeCrAl heating coils are made from iron (Fe), chromium (Cr), and aluminum (Al), forming a ferritic alloy known for its excellent high-temperature performance and oxidation resistance. The aluminum content allows the formation of a protective aluminum oxide layer on the surface, which prevents scaling and corrosion during prolonged heating.

At DZX, FeCrAl heating coils are manufactured using precision wire drawing, annealing, and coil winding techniques. These processes ensure consistent diameter, uniform resistivity, and stable mechanical properties, which are essential for long-lasting, reliable heating elements in toasters, ovens, and other domestic appliances.


Alloy Nomenclature Performance

1Cr13Al4

0C

r25Al5

0Cr21Al6

0Cr23Al5

0Cr21Al4

0Cr21Al6Nb

0Cr27Al7Mo2



Chemical Compostion (%)

Cr

12.0-15.0

23.0-26.0

19.0-22.0

20.5-23.5

18.0-21.0

21.0-23.0

26.5-27.8

Al

4.0-6.0

4.5-6.5

5.0-7.0

4.2-5.3

3.0-4.2

5.0-7.0

6.0-7.0

Re

Opportune

Opportune

Opportune

Opportune

Opportune

Opportune

Opportune

Fe

Rest

Rest

Rest

Rest

Rest

Rest

Rest


--

--

--

--

--

--

--

Max.Continuous service temp. of element



950



1250



1250



1250



1100



1350



1400

Resistivity at 20C(μΩ.m)

1.25

1.42

1.42

1.35

1.23

1.45

1.53

Density(g/cm)

7.4

7.1

7.16

7.25

7.35

7.1

7.1

Thermal Conductivity(KJ/m.h)



52.7



46.1



63.2



60.2



46.9



46.1



--

Coefficient of lines expansion(αx10-6/℃)

15.4

16

14.7

15

13.5

16

16

Melting Point Approx(degree)

1450

1500

1500

1500

1500

1510

1520

Tensile Strength(N/mm)

580-680

630-780

630-780

630-780

600-700

650-800

680-830

Elongation at rupture(%)

>16

>12

>12

>12

>12

>12

>10

Variation of area(%)

65-75

60-75

65-75

65-75

65-75

65-75

65-75

Repeat Bending frequency(F/R)

>5

>5

>5

>5

>5

>5

>5

Hardness(H.B.)

200-260

200-260

200-260

200-260

200-260

200-260

200-260

continuous service time(Hours/ ºC)

--

≥80/1300

≥80/1300

≥80/1300

≥80/1250

≥80/1350

≥80/1350

Micrographic structure

Ferrite

Ferrite

Ferrite

Ferrite

Ferrite

Ferrite

Ferrite

Magnetic properties

Magnetic

Magnetic

Magnetic

Magnetic

Magnetic

Magnetic

Magnetic

Shape

Size (mm)

Wire

0.05-7.5

Rod

8-50

Ribbon

(0.05-0.35)*(0.5-6.0)

Strip

(0.5-2.5)*(5-180)



The global demand for energy-efficient and long-lasting heating appliances continues to grow. Consumers expect ovens, toasters, and other electric appliances to heat quickly, maintain stable temperature, and last for years without frequent replacement.

FeCrAl coils have become increasingly popular because of their long service life, consistent heating performance, and energy efficiency. In addition, the trend toward compact and smart appliances has created a need for precise and high-resistivity materials that can handle repeated thermal cycling.

At DZX, we have seen strong growth in orders from appliance manufacturers and commercial kitchen equipment producers, reflecting the industry’s move toward durable, high-quality heating solutions.


Comparison Table

PropertyFeCrAl Heating CoilNiCr Heating Coil
CompositionFe-Cr-AlNi-Cr
Max Operating Temperature (°C)1300–14001100–1200
Oxidation ResistanceExcellentGood
Electrical Resistivity (μΩ·m)1.35–1.501.09–1.12
Cost EfficiencyHighMedium
Mechanical StrengthGoodGood
Flexibility at Room TemperatureModerateHigh
Typical ApplicationsToasters, OvensAppliances, Grills


In the world of household and commercial electric heating appliances, FeCrAl heating coils are increasingly becoming the standard choice for reliable, efficient, and long-lasting performance. At DZX, our FeCrAl coils are engineered to deliver consistent heat, superior oxidation resistance, and durable service life for toasters, ovens, and other heating devices.

FeCrAl heating coils are particularly valued for their high resistivity and temperature stability. The protective aluminum oxide layer formed during operation ensures minimal scaling and degradation, even under repeated heating cycles. This makes FeCrAl coils ideal for appliances that must operate reliably over many years, such as ovens and commercial toasters.

At DZX, every coil is produced with precision wire drawing, annealing, and coil winding techniques to ensure consistent diameter, uniform resistivity, and stable mechanical properties. This level of quality control guarantees that each heating element delivers even heat distribution, reduces hot spots, and maintains energy efficiency.


Compared to NiCr coils, FeCrAl coils offer several advantages. They can withstand higher operating temperatures, exhibit superior oxidation resistance, and maintain stable electrical properties over a longer lifespan. For appliance manufacturers, this translates into fewer replacements, lower maintenance costs, and better reliability for end users.

Customization is a key benefit DZX provides. Coils can be tailored for specific resistance, diameter, length, and shape, allowing appliance manufacturers to meet unique design requirements. Whether it’s a compact coil for a small toaster or a larger coil for an industrial oven, DZX ensures precision in every product.


The demand for energy-efficient, reliable appliances continues to rise, and FeCrAl coils fit perfectly within this trend. As appliances become smarter and more compact, the need for materials that maintain consistent performance under repeated thermal stress is more important than ever. DZX’s FeCrAl coils deliver exactly that—durable, high-performance heating elements suitable for both domestic and commercial applications.

In addition to household appliances, FeCrAl coils are widely used in laboratory heating devices, commercial kitchen equipment, and specialty electric heaters. Their consistent resistivity and oxidation resistance make them suitable for precision heating applications, where stability and reliability are paramount.


DZX’s advantage lies in precision manufacturing, advanced quality control, and customization capabilities. Our R&D and production teams ensure that each FeCrAl coil meets tight specifications, providing manufacturers with heating elements that combine long lifespan, energy efficiency, and consistent performance.

By choosing DZX FeCrAl coils, manufacturers gain access to heating elements that are designed for the future—efficient, durable, and reliable, meeting the needs of both modern household appliances and industrial equipment. The combination of high resistivity, oxidation resistance, and mechanical stability ensures that our coils remain a top choice for toasters, ovens, and a wide range of heating applications.

FeCrAl heating coils from DZX are more than just resistance wires—they are a long-term solution for efficient and reliable heating. With DZX’s focus on quality, customization, and performance, every coil supports manufacturers in delivering superior appliances that meet consumer expectations for durability, efficiency, and safety.

Our 12,000㎡ factory is equipped with complete capabilities for research, production, testing, and packaging. We strictly adhere to ISO 9001 standards in our production processes, with an annual output of 1,200 tons. This ensures that we meet both quantity and quality demands. Furthermore, all products undergo rigorous simulated environment testing including high temperature, high pressure, and corrosion tests before being dispatched, ensuring they meet customer specifications.For all our clients, we offer timely and multilingual after-sales support and technical consulting, helping you resolve any issues swiftly and efficiently.

0Cr27Al7Mo2 Alloy Resistance Wire with Global Grade Equivalents

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0Cr27Al7Mo2 Alloy Resistance Wire with Global Grade Equivalents

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0Cr27Al7Mo2 Alloy Resistance Wire with Global Grade Equivalents

0Cr27Al7Mo2 Alloy Resistance Wire with Global Grade Equivalents

1. What is FeCrAl heating coil made of?
It consists primarily of iron, chromium, and aluminum, with aluminum forming a protective oxide layer to resist oxidation and scaling.

2. What is the maximum operating temperature?
FeCrAl coils can continuously operate at temperatures up to 1300–1400°C, depending on the alloy grade.

3. Why choose FeCrAl over NiCr coils?
FeCrAl provides higher oxidation resistance, longer lifespan, and stable resistivity at elevated temperatures, making it ideal for continuous use in appliances.

4. Can FeCrAl coils be used in domestic ovens?
Yes. Their uniform heat output and high-temperature stability make them perfect for toasters, ovens, and electric grills.

5. Does DZX offer custom coil sizes and resistances?
Yes. DZX provides custom diameters, lengths, and resistance values tailored to appliance and industrial requirements.

6. How durable are FeCrAl heating coils?
Very durable. The aluminum oxide layer protects against oxidation, scaling, and thermal fatigue, giving the coil a long operational life.

7. What appliances commonly use FeCrAl coils?
Toasters, ovens, grills, air fryers, commercial baking equipment, and laboratory heating devices.

8. How does DZX ensure coil quality?
Every batch undergoes tensile strength testing, resistivity verification, oxidation resistance assessment, and dimensional inspection to guarantee performance and consistency.


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    COMPANY PROFILE

    Jiangsu Dzx Technology is a company dedicated to the production and research and development of alloys. Founded in 2002, we initially focused on the production of resistance alloys.

      CONTACT US

      E-mail: dzx@dlx-alloy.com

      Mobile: +8619906119641

      Tel: 0086-19906119641

      WhatsApp: +86-19906119641

      Add: NO.32 West Taihu Road, Xinbei District, Changzhou, Jiangsu

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